Enveloping & Stacking Machine

Enveloping and Stacking Machine has been developed for efficient production and simplified operation. Programmable enveloping process control, advanced plate feeding mechanism and motorized vacuum plate pick-up specification make Enveloping Machine is a powerful tool for battery manufacturing.

Features

• Efficient Production and High Productivity
• Suitable for PE Separators, AGM Wraps, Glass Mat and PVC Separators optionally
• Up to 110 envelopped plates / minute
• High Standards for Health, Safety and Environment

Enveloping and stacking machine has been developed for efficient production and simplified operation. Programmable enveloping process control, advanced plate feeding mechanism and motorized vacuum plate pick-up specification make Enveloping Machine is a powerful tool for battery manufacturing.

• For all types of (Con-cast, Expanded, Punched, Gravity Casted) plates
• Group Stacker Wheel
• New Generation plate feeding mechanism for fast and accurate operation
• Additional Plate feeder station for odd plates
• Additional enveloped plates
• Vertical group holding and aligning conveyor
• Lug counting
• Automatic controlled pneumatic security door with pressure sensor
• Integrated exhausting channels to meet health and safety standards
• Electronic detectors for missing and un-envelopped plates
• End of separator roll detector
• Empty envelope detector
• Variable separator length adjustment
• Rotary sewing gears with pressure adjustment
• Easy adjustment for guide rails
• Pneumatic element extractor, No more chain problems
• Various Stacking Programs
• Motor Driven Separator Roll Feeder

Optional Features

• AGM Wraps, Glass Mat or PVC Separators
• Second Separator Feeder Roll for Glass Mat
• Separator length check and sewing check system
• Lug Brushing

Capacity

• Enveloped Plates/min (PE) – up to 110 plates
• Enveloped Plates/min (AGM) – up to 90 plates
• Enveloped Plates/min (Glass Mat) – up to 90 plates
• Enveloped Plates/min (PVC) – up to 110 plates

Required Labor

• 2 persons for loading and unloading

Operational Range

• Supported Plate  90-153 mm width
• Supported Plate  95-152 mm height
• Supported Plate  0.8-3.5 mm thickness
• Supported Group  Thickness  20-70 mm

Technical Data

• Siemens PLC system
• Festo Pneumatic System
• Siemens or Sew Eurodrive Servo Motors
• Installation Power :  11 kW
• Electrical Power Consumption :  11 kW
• Air Pressure : 5-7 bar
• Air Consumption : 24,36 liters/minute
• Color:  RAL 5015 (ZESAR BLUE)