Grid Casting Machine

Grid Casting Machine is designed to employ latest technology in production of gravity casted grids. It is suitable to process both low antimony and calcium alloys. It is equipped with many new features, which bring high quality in casting, long operation life and safety.

Features

• High Productivity
• Suitable for Antimony and Calcium alloyed grids
• Up to 22 panels per minute
• High Standards for Health, Safety and Environment

 Grid casting machine is designed to employ latest technology in production of gravity casted grids. It is suitable to process both low antimony and calcium alloyed grids. It is equipped with many new features, which bring high quality in casting, long operation life and safety.

• Electrical heated and automatic temperature controlled ladle
• Developped lead delivery system to eliminate accumulation of dross
• Lead Melting Pot with 3000 kg capacity for 1 set (2 grid casting machines)
• Level sensor on Lead Melting Pot for accurate casting
• Automatic electric mold heaters with digital temperature indicator and thermocouple controllers
• Adjustable grid stacker rails for different grid sizes
• Trim die sets with cooling water piping
• Die entry grid support
• Die exit rollers
• Close water cooling systems
• Pneumatic controlled ladle
• Fire shield for ladle
• Ladle hood to meet health and safety standards
• Easy grid mold change
• Shut-off valves on gas, air, water inlet
• Molds are with accurate temperature control by microprocessor
• Internal scrap conveyor with heavy duty rough top belt

Optional Features

• Extra Grid Casting Molds
• Lead Melting Pot with electrical heating or gas heating
• GRC I100 –  Industrial Type Grid Casting Machine

Capacity

• Up to 22 panels /min
• Single grid : 21,000 /8 Hours

Required Labor

• 1 person for 1 set (2 machines)

Operational Range

• Panel Width Up to 350 mm
• Panel Thickness  up to 5.0 mm

Technical Data

Siemens PLC system

Festo Pneumatic System

Siemens or Sew Eurodrive Servo Motors

• Installation Power : 17 kW
• Electrical Power Consumption : 17 kW
• Air Pressure : 5-7 bar
• Air Consumption : 7,03  liters/minute
• Gas Pressure : 20-300 mbar
• Gas Consumption : 19,4 m³/h
• Burner Capacity : 85 Kcal/hx1000

Heater Resistances

• Mold Resistance: 1750 Wx4 pieces
• Feed Line Resistance: 3000 Wx4 pieces
• Ladle Resistance : 2400 Wx1 pieces
• Lead Melting Pot Resistance (Optional) : 24 kW
• Cooling System Capacity : 13,7 kW
• Water Pressure : 2,5 bar
• Water Consumption :  2,4 m³/h
• Color: RAL 5015 (ZESAR BLUE)