Cast On Strap Machine

The Cast On Strap Machine is designed to process automotive and industrial batteries. Due to the thickness of the plate groups, a production rate up to 3 batteries per minute can be achieved. The use of electromechanical rotary indexing eliminates any delay due to momentum of the turntable and enables perfect positioning.

Features

• Efficient Production and High Productivity
• Suitable for all SLI batteries
• Up to 5 batteries / minute
• High Standards for Health, Safety and Environment

The cast on strap machine is designed to process all types of SLI batteries. Due to the thickness of the plate groups, a production rate up to 5 batteries per minute can be achieved. The use of electromechanical rotary indexing eliminates any delay due to momentum of the turntable and enables perfect positioning.

• Rotary operation in 4 work stations
• Specially casted iron turntable / patented
• Automatic plate and lug aligning
• 3 step automatic lug brushing
• Automatic fluxing and flux feeder
• Automatic lug drying and pre-heating
• Air exhaust in 3 stations to meet health and safety standards
• Patented water cooling system
• Patented lead run away mold design
• Fast mold connections with quick coupling
• Easy mold fixer
• Lead Melting Pot with 1000 kg capacity
• Level sensor on Lead Melting Pot for accurate casting
• Patented Jig Box to hold different sized groups with 6 or 12 cells
• Vertical Jig Box holder at casting station for easy maintenance
• Quick adjustable Jig Box
• Special spring system for different group thickness
• Accurate positioning with indexing table
• Pneumatic controlled dipping for precise strap thickness and timing of dipping

Optional Features

• Lead Melting Pot with electrical heating or gas heating
• Lead Ingot Feeder
• AGM Jig Box
• Tinning Station
• COS I400 for industrial applications

Capacity

• 5 batteries/minute (if group thickness is less than 24 mm with double moulding)
• 3 batteries/minute (1×6 layout)
• 2 batteries/minute (2×3 layout, up to 135  Ah) – 103 mm
• 1.5 batteries/minute (2×3 layout)

Required Labor

• 2 persons

Operational Range

• Supported Group Height 155 mm max.
• Supported Lug Thickness 3.10 mm max.

Technical Data

• Siemens PLC system
• Festo Pneumatic System
• Siemens or Sew Eurodrive Servo Motors
• Installation Power : 40 kW
• Electrical Power Consumption : 40  kW
• Air Pressure : 5-7 bar
• Air Consumption :  68 litres/minute
• Gas Pressure : 20-50 mbar
• Gas Consumption : 10,3 m³/h
• Burner Capacity : 60 Kcal/hx1000
• Heater Resistances :
• Mold Resistance: 4500 W x4 pieces
• Feed Line Resistance: 1250 Wx2 pieces
• Pump Resistance: 1500 Wx2 pieces
• Lead Melting Pot Resistance (Optional) :  2250 Wx12 pieces
• Cooling System Capacity : 13,7 kW
• Water Pressure : 2,5 bar
• Water Consumption :  2,4 m³/h
• Color : RAL 5015  (ZESAR BLUE)